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Automation Solutions

Fletcher Business Group offers solutions for automating the double mitre cutting and frame robot joining for high-volume OEM and fulfillment operations.

We offer a complete Double Mitre Saw Cutting and Joining Process with up to six process stations including material handling, material gripper system for moving moulding to cutting station, double mitre cutting, movement of cut pieces and the process completion with robotic frame joining.

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TA-350 Double Mitre Auto Saw

FBG offers a complete Double Mitre Saw Cutting and Joining Process with up to six process stations, including: material handling, material gripper system for moving moulding to cutting station, double mitre cutting with two 350mm saw blades, movement of cut pieces, and the process completion with frame joining with our Frame Joining Robot System.

The TA-350 has a production output range of up to 1,900 cut pieces per hour. Actual customer production rate is dependent on a number of variables — length of moulding at in-feed stage, length of cut, moulding cross section and type of moulding.

 

AF-500 Frame Joining Robot

FBG offers the AF-500 Frame Robot System suited for high volume automatic frame joining of moulding and canvas stretcher bars. The system consist of a Vertical Feeder that automatically positions the moulding into the four individually controlled joining stations each inserting V-Nails simultaneoulsy in one or multiple positions per corner.

The automatic joining process uses a market unique Vertical Clamping Design for maximum joining performance, production through-put and yield rate. Average cycle time for four corner joining is 4 to 6 seconds based on required V-Nail positions. System is capable of stacking V-Nails depending on application joining requirements.

 

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Key Performance Specifications

Moulding Profile Specifications

  • Height - Minimum .39" (10mm) to maximum 2.75" (70mm)
  • Width - Minimum .59" (15mm) to maximum 3.15" (80mm)

Frame Sizes

  • Minimum: 8" (20cm) X 8" (20cm)
  • Maximum: 30" (80cm) x 47" (120cm)

Production Rate

  • 720-900 joined frames per hour

Labor Savings

  • Matches output of 6 to 8 production workers using dedicated joining machines

Accessing Your Automation Needs

In order for us to assess your automation request, please complete the form below providing us with key information to see how best to serve your need for an automated process. Thank you.

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Automation Request *