Production Cutting | Multiple System Confiqurations
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Horizontal Feeder Option for Material Handling

Atlas Saw

It's all about the saw blade, right?

Reduce production downtime. Our Zero Turn Services (ZTS) offers blade management services and inventory program planing, ensuring you'll have less downtime due to saw blade changes and rotations.

REVITALIZE YOUR BLADE

Process Steps and Operations

Step #1 - Material Feeder - Vertical and Hortizonal Available

The Vertical Feeder is best suited for cutting operations where the moulding is easily stackable and minimal set up is required for moulding changeover. This option requires a minimal amout of floor space and comes in lengths of 3000mm, 4000mm, 5000mm or 6000mm.

 

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The Horizontal Feeder option is is best suited for cutting operations having multiple moulding sizes and profiles, no additional set-up is required after the initial installation for moulding changeover.

 

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Step #2 - Material Loading

Material is automatically loaded to be cut from the feeder.

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Step #3 - Advanced Material Gripper System

A Material Gripper System (Primary) is used to provide moulding part movement into the Saw Cutting Station, an optional Material Gripper System (Advanced) is also available and sold as a operating option, and is used in conjunction with the primary gripper for minimizing moulding scrap and to increase overall material yield rate.

Step #4 - Double Mitre Saw Cutting

Double Mitre Cutting - Equipped with a Speed Feed Servo System, the TA-350 has a production output range from 1,500 to 1,900 cut pieces per hour. Actual customer production rate is dependent on a number of variables — length of moulding at in-feed stage, length of cut, moulding cross section and type of moulding.

A Vertical and Horizontal Clamping System within the cutting station firmly holes the moulding during the cutting process giving higher accuracy and a superior cut edge quality.

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Step #5 - Part Unloading Belt

Belt allows the removal of Cut Pieces

  • Equipped with “Part Present” Photocell
  • Kicks Cut Pieces to Pneumatic Conveyor Belt for Step #6 of the process

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Step #6 - Step by Step Conveyor (optional)
  • Step by Step Movement of Cut Pieces
  • Moves Pieces to Frame Joining Area
  • 600mm wide x 2000mm long

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Step #7 - Frame Joining (optional)

Alfamacchine’s U-500 and U-600 Machinery

  • Single or Multi-Channel V-Nail Machinery
  • High Volume Product Joining
  • Database Frame Profile Integration
  • Auto-Placement Software Feature
  • Superior Clamping System - Single or Double Clamp

 

 

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Advanced Material Gripper

TA-350 Operating Software

Version 6.0.7.0

Features

Software Features

Screen1

A password protected software platform with a user friendly navigational graphic menu that guides the operator through the various steps needed for programming, executing the job, and overall operation of the auto saw.

The software can be used as a touch screen, screen with mouse, or mouse with external keyboard.

Key Functionality Features

  • Manually Control all Machines Commands
  • Creating and Executing a Program by Frame or List Method
  • Simulation and Visualization of Programmed Frame Cutting – provides onscreen view of entered job for cut and material optimization
  • Data Production Reporting

Complete and detailed information regarding the operating software features and functionality is available upon request.

Manual Control Screen

Manually controls all auto saw operations

Screen2

Simulation and Visualization of Programmed Frame Cutting

Provides onscreen view of entered job requirements for cuts and material optimization prior to releasing the job

Screen3

 

Touch Screen

Touch Screen Programming

Layouts and Configurations

Production Floor Layout

Layout Option #1

Vertical Material Feeder | Double Mitre Saw Station | Kick out Conveyor |Pneumatic Transfer Conveyor

Layout 1

Layout Option #2

Hortizontal Material Feeder | Double Mitre Saw Station | (2) Kick out Conveyors | (2) Pneumatic Transfer Conveyors

Layout 2

Part Numbers

Part Number

TA-350 Saw

063004420

Automated Double Mitre Saw TA-350 with RH/LH Clamps, Set of blades, Control Unit w/Operating Software, Speed Feed Servo System

 

Vertical Hopper Option

063004426

Vertical hopper feeder for mouldings up to 3000mm

063004438

Vertical hopper feeder for mouldings up to 4000mm

063004436

Vertical hopper feeder for mouldings up to 5000mm

063004437

Vertical hopper feeder for mouldings up to 6000mm

 

Horizontal Hopper Option

063004427

Horizontal hopper feeder with 2000mm transfer arm up to 3000mm

 

Unloading Belt - Part of Base System

063004425

Unloading belt - "Part Present" Photocell with kicker - 1000mm x 100mm

   

 

TA-350 Accessory Items

063004431

Advanced Gripper System

063004423

Pneumatic transfer conveyor belt - 2000mm x 600mm

063004424

Unloading belt with kicker - 2000mm x 100mm

063004422

Unloading belt - "Part Present" Photocell with (3) kickers - 3000mm x 100mm

063004430

M4 Transformer - 240v - 480v (Recommended for customer locations not running 480v)

Saw Blades and Services

Atlas Saw and Tool, LLC is a wholly owned subsidiary of the Fletcher-terry Company, LLC. Atlas Saw and Tools offers cutting optimization solutions with Advanced Saw Blade Designs and Regional Sharpening Services.

Atlas Saw and Tool offers customers the Zero Turn Services Program (ZTS) that encompasses Blade Management Services and Inventory Program Planning with the goal to prevent any production downtime related to saw blade changes and rotations.

Download information on the Zero Turn Services Program

Electrical Requirements

Customer Pre-Installation Requires:

 1.       Electrical connections and power source to main electrical panel – 480V, 3 phase is required to run the saw system

2.       Required connections to dust collecting system – supplied by customer

3.       Connections to Compressed air supply

4.       Qualified personnel to support machine set-up and training

 

Installation and Training

Training and Installation:

AMP recommends at least two full days for installation and training for one TA-350 Auto Saw installation.

The cost for training and installation are as follows:

Day One - $1,250.00
Each additional day - $650.00

Above cost includes an authorized AMP technical representation visiting your facility, travel, lodging, and local transportation to facility and meals.